Product Overview & System Integration
This industrial-grade Aluminum Solar Racking system provides rigid structural support for ground-mounted photovoltaic installations. Engineered specifically for utility-scale solar farms and commercial grid-tied arrays, the framework utilizes structural-grade AL6005-T5 aluminum to maximize mechanical load limits while minimizing dead weight on foundations. The racking design integrates with ground screw foundations and cast-in-place concrete blocks to match diverse soil profiles. As a direct China factory and supplier, we provide complete engineering integration, including custom extrusion profile development, adjusted tilt angles from 0° to 45°, and specific component lengths to eliminate on-site cutting. The structural configurations adapt to standard 60-cell, 72-cell, and high-power N-type bifacial solar modules.
Material & Technical Specifications
|
Snow Load |
1.4KN/M2(29.24psf) |
|
Material |
AL 6005-T5 high-strength aluminum alloy, Q235B carbon steel |
|
Standard |
JISC8955-2017 Design guide on structures for photovoltaic array |
|
Max Snow Load |
1.4 kn/m2 |
|
Applicable Module |
Framed or Frameless |
|
Warranty |
10-year warranty. 25 years of service life |
|
Wind Load |
60M/S(196.85ft/s) |
|
Product name |
Solar Ground Mounting System |
|
Certificate |
CE/ISO9001 |
|
Surface Treatment |
Andoized |
|
Max Wind Speed |
216km/h=60m/s |
|
Module Orientation |
Portrait or Landscape |
Quality Control & Global Standards
Our manufacturing facility enforces a strict quality control workflow from raw ingot to finished rail profiles. Raw materials undergo spectral analysis to verify magnesium and silicon ratios for AL6005-T5 grading. Extruded profiles pass through automated tensile testing to guarantee yield strength metrics exceed 260 MPa. Surface anodization undergoes eddy-current thickness testing and salt mist corrosion resistance verification to maintain stability in high-salinity industrial environments. All structural layouts are calculated using finite element analysis (FEA) software, matching compliance requirements for AS/NZS 1170.2 and TÜV structural testing standards.
Packaging & Logistics Safety
To guarantee damage-free arrival for sea freight and bulk container transit, aluminum rails are bundled using protective non-static PE film wrapping and heavy-duty composite strapping. Component boxes containing mid-clamps, end-clamps, and SUS304 hardware are packed inside reinforced 5-layer corrugated cartons. All bulk shipments are secured onto heat-treated ISPM-15 compliant wooden pallets or custom steel crates equipped with corner edge protectors to eliminate shifting inside 40ft HQ containers. Each pallet includes a waterproof packing list specifying piece counts and weight breakdowns for efficient field inventory tracking.
Typical Application Scenarios
Typical Application Scenarios
Choose the plan that suits you best.
Utility-Scale Ground Arrays
High-density, multi-row configurations optimized for utility grid-feed infrastructure.
01
Commercial and Industrial (C&I) Grounds
Perimeter solar framing setups for factory properties and warehouse buffer zones.
02
Coastal PV Power Plants
High-anodized structures deployed in high-humidity, salt-affected beachfront terrains.
03
Remote Off-Grid Power Stations
Lightweight racking setups designed for rapid manual deployment in isolated regions.
04
FAQ
How does this aluminum racking mitigate galvanic corrosion when contacting steel foundations?
The system incorporates specialized non-conductive EPDM isolation pads and structural composite washers at every physical junction where the AL6005-T5 aluminum framing contacts galvanized steel ground screws. This layer halts electrical current flow, preventing accelerated material oxidation over the system's lifespan.
How does the anodized finish withstand high-salinity coastal environments over 25 years?
Our production line applies a controlled anodized layer with a minimum thickness of 12 microns, providing deep salt mist corrosion resistance. This barrier protects the base metal from pitting and surface degradation, ensuring mechanical load capacities remain stable in C4 environments.
What is the factory lead time for custom aluminum profile extrusion molds?
Custom structural rail profiles require 7 to 10 working days for tool engineering and mold fabrication. Following sample validation and mechanical tensile verification, bulk wholesale manufacturing proceeds at an output rate of 150 megawatts per month.
Call to Action
Submit your site wind load requirements and soil data to receive precise structural load calculations and a wholesale project quote within 24 hours. Contact our China factory directly for volume discounting and request OEM bracket samples for physical engineering inspection.
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