Product Overview & System Integration
This IP65-rated solar handheld light integrates a high-efficiency monocrystalline PV panel with a 3.2V/6Ah LiFePO4 battery and an intelligent battery management system (BMS). Engineered for off-grid lighting distributors, emergency supply procurement agencies, and outdoor retail brands, this multi-functional unit operates as a standalone illumination source or an emergency power bank via its built-in USB output port.
The system supports flexible custom configurations for volume orders, including selectable color temperatures (3000K to 6500K), custom housing colors, silk-screen brand logos, and specialized PCBA programming for varied dimming modes. Ideal for emergency preparedness, remote campsites, and industrial utility inspection, this product delivers consistent off-grid performance without grid dependency.
Material & Technical Specifications
|
ltem |
TL-9382-2 |
|
Feature |
Handle+Solar Charging |
|
Material |
ABS |
|
Bulb |
COB+LED |
|
Lumens |
3800Lumens |
|
Color |
Black+Red |
|
Input Voltage(V) |
3.7V |
|
Watt |
38W |
|
Size |
204*136*96mm |
|
Weight with Battery(kg) |
0.37 |
|
Lighting Period (h) |
8 |
|
Charging Method |
Type-C USB (5V-1/2A)+Solar charging |
|
Battery Type |
NiMH Battery |
|
Battery capacity |
2400mAh |
|
Waterproof |
IP44 |
|
4 Light modes |
Switch 1: Front White Light-Side LED Light Switch 2: Back Yellow Light-Side COB Light |



Quality Control & Global Standards
- 72-Hour Aging Protocol: 100% of portable solar lights, indoor and outdoor units, undergo full-load burn-in testing prior to packaging. Lumen depreciation is verified at less than 5% over 3,000 hours in compliance with IEC 62722 standards.
- Salt Spray Corrosion Analysis: All external hardware and polymer housing components undergo a 48-hour ASTM B117 salt spray test to ensure zero degradation, peeling, or structural blistering in coastal or high-humidity environments.
- Ingress Protection Verification: Every production lot is subjected to a 100% automated IP65 water jet test chamber for 30 minutes, ensuring absolute seals against heavy rainfall and dust penetration.
- Thermal Shock Resistance: Units undergo 48 continuous cycles of high-low temperature testing from -20℃ to +60℃ to confirm structural integrity, solder joint stability, and PCBA sealing effectiveness.
- Battery Lifecycle Qualification: Cells undergo rigorous charge-discharge testing matching UN38.3 protocols, guaranteeing over 2,000 cycles while maintaining greater than 80% of original capacity.
- LM-80 Optical Metrics: LED chips adhere to LM-80 standards with a strict color shift tolerance of less than ±150K, preventing chromatic aberration over long-term deployment.
- Electrical Safety Diagnostics: Inspection includes OVP, OCP, and insulation resistance verification exceeding 100MΩ to guarantee safe operations during high-amperage phone charging.
- Traceable QA Certification: Every shipping batch receives a unique lot tracking number linked to its specific factory testing report, simplifying component verification and warranty claims.


Packaging & Logistics Safety
- Photovoltaic Protection: Integrated solar panels are shielded inside custom-cut high-density polyethylene (EPE) foam inserts with reinforced corner guards, exceeding ISTA 3A drop safety standards.
- Battery Cell Safety Enclosures: Internal LiFePO4 batteries are isolated within anti-static, shock-absorbing trays containing desiccant packs to prevent humidity accumulation during extended sea freight transit.
- Chassis Scratch Prevention: Main lamp assemblies are enclosed in form-fitting foam molds, wrapped in protective polybags, and sealed in shrink-film to avoid cosmetic scuffs or impact damage.
- Master Pallet Stabilization: Cargo is stacked on heavy-duty wooden pallets, wrapped in multi-layer stretch film, secured with industrial tension bands, and marked with international moisture warnings.
- Dangerous Goods Compliance: All shipments comply fully with UN38.3 and MSDS safety protocols, accompanied by Class 9 hazardous materials documentation for frictionless customs clearance.
- Custom Commercial Packaging: We offer neutral white-box packaging, bespoke brand boxes, and multi-language user manuals to serve the precise needs of retail distributors and e-commerce merchants.

Typical Application Scenarios
Emergency Preparedness
Reliable off-grid illumination for municipal disaster relief, residential power outages, and backup residential utility lighting.
Commercial Outdoor Recreation
Durable, weather-resistant light sources for wilderness campsites, eco-resort grounds, and off-grid tourism infrastructure.
Industrial Inspections
Mobile, impact-resistant lighting tools for remote utility maintenance, telecom tower service, and construction site oversight.


FAQ
Can this handheld unit be charged via wall outlets during winter or rainy seasons?
Yes, the integrated Type-C USB input port allows full charging from standard 5V power sources in 4 hours. This dual-charging capability ensures continuous operational readiness indoors and outdoors when solar radiation is insufficient.
What is the minimum order quantity for custom brand logos and specific housing colors?
Our China factory sets a baseline MOQ of 500 units for custom Pantone color matching and laser-etched brand logos. We provide a digital 3D mockup within 48 hours for engineering approval before mass production begins.
How does the LiFePO4 battery package compare to standard lithium-ion alternatives?
LiFePO4 chemistry delivers over 2,000 charge cycles at 80% DOD, tripling the operational lifespan of standard lithium-ion options. It maintains superior thermal stability at 60℃ ambient temperatures, eliminating risks of thermal runaway.
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